{"id":3501,"date":"2018-10-08T17:20:23","date_gmt":"2018-10-08T22:20:23","guid":{"rendered":"http:\/\/krowncorpglobal.com\/?page_id=3501"},"modified":"2019-06-21T23:05:11","modified_gmt":"2019-06-22T04:05:11","slug":"masterbatch_process","status":"publish","type":"page","link":"https:\/\/krowncorp.com\/en\/masterbatch_process\/","title":{"rendered":"MASTERBATCH PROCESS"},"content":{"rendered":"<\/div><\/div><\/div><!-- close content main div --><\/div><\/div><div id='av_section_1' class='avia-section main_color avia-section-default avia-no-shadow avia-full-contain av-section-color-overlay-active avia-bg-style-fixed    av-small-hide av-mini-hide av-minimum-height av-minimum-height-custom container_wrap sidebar_right' style = 'background-repeat: no-repeat; background-image: url(https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/Our_innovation_topimage.jpg);background-attachment: fixed; background-position: top center; ' data-section-bg-repeat='contain' ><div class='av-section-color-overlay-wrap'><div class='av-section-color-overlay' style='opacity: 0.3; background-color: #565656; '><\/div><div class='container' style='height:230px'><div class='template-page content  av-content-small alpha units'><div class='post-entry post-entry-type-page post-entry-3501'><div class='entry-content-wrapper clearfix'><\/div><\/div><\/div><!-- close content main div --><\/div><\/div><\/div><div id='after_section_1' class='main_color av_default_container_wrap container_wrap sidebar_right'   ><div class='container' ><div class='template-page content  av-content-small alpha units'><div class='post-entry post-entry-type-page post-entry-3501'><div class='entry-content-wrapper clearfix'>\n<\/div><\/div><\/div><!-- close content main div --><\/div><\/div><div id='av_section_2' class='avia-section main_color avia-section-default avia-no-border-styling avia-bg-style-scroll    container_wrap sidebar_right' style = 'background-color: #ffffff; background-image: '  ><div class='container' ><div class='template-page content  av-content-small alpha units'><div class='post-entry post-entry-type-page post-entry-3501'><div class='entry-content-wrapper clearfix'>\n<div style='padding-bottom:13px; ' class='av-special-heading av-special-heading-h1  blockquote modern-quote   '><h1 class='av-special-heading-tag '  itemprop=\"headline\"  >KROWNCORP\u2019s PROCESS<\/h1><div class ='av-subheading av-subheading_below  ' style='font-size:18px;'><p>KrownCORP relies on a combination of established and cutting-edge technologies to sustainably recycle OTR tires and produce marketable goods, namely masterbatch, industrial lubricant and Renewable Fuel.<\/p>\n<\/div><div class='special-heading-border'><div class='special-heading-inner-border' ><\/div><\/div><\/div>\n<div class='avia-image-container  av-styling-   av-mini-hide  full-width-image avia-align-center '  itemprop=\"ImageObject\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\"  ><div class='avia-image-container-inner'><div class='avia-image-overlay-wrap'><img class='avia_image ' src='https:\/\/krowncorp.com\/wp-content\/uploads\/2019\/06\/websqueme_english-1.gif' alt='masterbatch process phases' title='masterbatch process phases' height=\"700\"width=\"1325\"  itemprop=\"thumbnailUrl\"  \/><\/div><\/div><\/div>\n<div class='avia-image-container  av-styling-   av-desktop-hide av-medium-hide av-small-hide   avia-align-center '  itemprop=\"ImageObject\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\"  ><div class='avia-image-container-inner'><div class='avia-image-overlay-wrap'><img class='avia_image ' src='https:\/\/krowncorp.com\/wp-content\/uploads\/2019\/06\/mobile_english-1.gif' alt='' title='masterbatch process en' height=\"1067\"width=\"645\"  itemprop=\"thumbnailUrl\"  \/><\/div><\/div><\/div>\n<\/div><\/div><\/div><!-- close content main div --><\/div><\/div><div id='after_section_2' class='main_color av_default_container_wrap container_wrap sidebar_right'   ><div class='container' ><div class='template-page content  av-content-small alpha units'><div class='post-entry post-entry-type-page post-entry-3501'><div class='entry-content-wrapper clearfix'>\n<\/div><\/div><\/div><!-- close content main div --><\/div><\/div><div id='intake' class='avia-section main_color avia-section-small avia-no-border-styling avia-bg-style-scroll    container_wrap sidebar_right' style = 'background-color: #ffffff; background-image: '  ><div class='container' ><div class='template-page content  av-content-small alpha units'><div class='post-entry post-entry-type-page post-entry-3501'><div class='entry-content-wrapper clearfix'>\n<div class=\"flex_column av_one_full  av-animated-generic bottom-to-top  flex_column_div av-zero-column-padding first   \" style='border-radius:0px; '><div style='padding-bottom:10px; ' class='av-special-heading av-special-heading-h2  blockquote modern-quote   '><h2 class='av-special-heading-tag '  itemprop=\"headline\"  >INTAKE<\/h2><div class='special-heading-border'><div class='special-heading-inner-border' ><\/div><\/div><\/div><\/div><div class=\"flex_column av_one_half  av-animated-generic fade-in  flex_column_div av-zero-column-padding first   \" style='border-radius:0px; '><section class=\"av_textblock_section \"  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock  av_inherit_color '   itemprop=\"text\" ><p><a href=\"http:\/\/krowncorpglobal.com\/wp-content\/uploads\/2018\/11\/intake-tires.jpg\"><img decoding=\"async\" class=\"alignnone wp-image-4610 size-full\" src=\"http:\/\/krowncorpglobal.com\/wp-content\/uploads\/2018\/11\/intake-tires.jpg\" alt=\"intake tires\" width=\"960\" height=\"960\" srcset=\"https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-tires.jpg 960w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-tires-150x150.jpg 150w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-tires-300x300.jpg 300w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-tires-768x768.jpg 768w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-tires-36x36.jpg 36w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-tires-180x180.jpg 180w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-tires-705x705.jpg 705w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-tires-120x120.jpg 120w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-tires-450x450.jpg 450w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/><\/a><\/p>\n<h4>TIRES<\/h4>\n<p><span style=\"font-weight: 400;\">Although the process is flexible and designed to handle all types of rubber waste, KrownCORP currently focuses on a particular type of tire recycling: Off-the-road (OTR) tires.<\/span><\/p>\n<\/div><\/section><\/div><div class=\"flex_column av_one_half  av-animated-generic fade-in  flex_column_div av-zero-column-padding    \" style='border-radius:0px; '><section class=\"av_textblock_section \"  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock  '   itemprop=\"text\" ><p><span style=\"color: #f15822;\"><strong><img decoding=\"async\" class=\"alignnone size-full wp-image-4608\" src=\"http:\/\/krowncorpglobal.com\/wp-content\/uploads\/2018\/11\/intake-plastic.jpg\" alt=\"intake plastic\" width=\"960\" height=\"960\" srcset=\"https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-plastic.jpg 960w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-plastic-150x150.jpg 150w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-plastic-300x300.jpg 300w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-plastic-768x768.jpg 768w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-plastic-36x36.jpg 36w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-plastic-180x180.jpg 180w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-plastic-705x705.jpg 705w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-plastic-120x120.jpg 120w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/11\/intake-plastic-450x450.jpg 450w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/><\/strong><\/span><\/p>\n<h4>PLASTIC<\/h4>\n<p><span style=\"font-weight: 400;\">Knowing the impact that plastic has on our environment today, KrownCORP recovers scrap or plastic waste and reprocesses the material into useful products, <\/span><span style=\"font-weight: 400;\">hence participating in the global efforts to reduce the plastic waste that enters the Earth\u2019s oceans every year<\/span><span style=\"font-weight: 400;\">. KrownCORP is also a good example of \u201cStewardship Manufacturer\u201d as it can recycle 100% of its finished products.<\/span><\/p>\n<\/div><\/section><\/div>\n<\/div><\/div><\/div><!-- close content main div --><\/div><\/div><div id='after_section_3' class='main_color av_default_container_wrap container_wrap sidebar_right'   ><div class='container' ><div class='template-page content  av-content-small alpha units'><div class='post-entry post-entry-type-page post-entry-3501'><div class='entry-content-wrapper clearfix'>\n<\/div><\/div><\/div><!-- close content main div --><\/div><\/div><div id='phase1' class='avia-section main_color avia-section-default avia-no-shadow avia-bg-style-scroll    container_wrap sidebar_right' style = 'background-color: #ffffff; background-image: '  ><div class='container' ><div class='template-page content  av-content-small alpha units'><div class='post-entry post-entry-type-page post-entry-3501'><div class='entry-content-wrapper clearfix'>\n<div class=\"flex_column av_one_half  av-animated-generic left-to-right  flex_column_div av-zero-column-padding first   \" style='border-radius:0px; '><section class=\"av_textblock_section \"  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock  '   itemprop=\"text\" ><h2>PRIMARY PROCESS<\/h2>\n<h3>Phase 1<\/h3>\n<p><span style=\"font-weight: 400;\">KrownCORP\u2019s overall process currently focuses on recycling a particular type of tire: Off-the-road (OTR) tires. OTR tires are a product of complex engineering that are <\/span><strong>effectively decomposed into carbon black, steel, syngas and oils.<\/strong><\/p>\n<p><img decoding=\"async\" class=\"alignnone wp-image-5122 size-full\" src=\"http:\/\/krowncorpglobal.com\/wp-content\/uploads\/2018\/12\/carbon-oil-steel-2-e1545086954944.jpg\" alt=\"\" width=\"960\" height=\"430\" srcset=\"https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/12\/carbon-oil-steel-2-e1545086954944.jpg 960w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/12\/carbon-oil-steel-2-e1545086954944-300x134.jpg 300w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/12\/carbon-oil-steel-2-e1545086954944-768x344.jpg 768w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/12\/carbon-oil-steel-2-e1545086954944-705x316.jpg 705w, https:\/\/krowncorp.com\/wp-content\/uploads\/2018\/12\/carbon-oil-steel-2-e1545086954944-450x202.jpg 450w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/><\/p>\n<\/div><\/section><\/div><div class=\"flex_column av_one_half  av-animated-generic left-to-right  flex_column_div av-zero-column-padding    \" style='border-radius:0px; '><section class=\"av_textblock_section \"  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock  '   itemprop=\"text\" ><h2>SECONDARY PROCESS<\/h2>\n<h3>Phase 2<\/h3>\n<p><span style=\"font-weight: 400;\">A second manufacturing process is integrated into the KrownCORP facility: The plant recycles plastic bales. <\/span><span style=\"font-weight: 400;\">The recycled plastic is then combined with the carbon black from the tires in order to produce masterbatch.<\/span><\/p>\n<p><img decoding=\"async\" class=\"alignnone wp-image-5555 size-portfolio\" src=\"https:\/\/krowncorp.com\/wp-content\/uploads\/2019\/02\/Krowncorp_black_masterbatch-495x400.jpg\" alt=\"\" width=\"495\" height=\"400\" \/><\/p>\n<\/div><\/section><\/div>\n<\/div><\/div><\/div><!-- close content main div --><\/div><\/div><div id='after_section_4' class='main_color av_default_container_wrap container_wrap sidebar_right'   ><div class='container' ><div class='template-page content  av-content-small alpha units'><div class='post-entry post-entry-type-page post-entry-3501'><div class='entry-content-wrapper clearfix'>\n<\/div><\/div><\/div><!-- close content main div --><\/div><\/div><div id='final' class='avia-section main_color avia-section-default avia-no-shadow avia-bg-style-scroll    container_wrap sidebar_right' style = 'background-image: '  ><div class='container' ><div class='template-page content  av-content-small alpha units'><div class='post-entry post-entry-type-page post-entry-3501'><div class='entry-content-wrapper clearfix'>\n<div class=\"flex_column av_one_full  av-animated-generic bottom-to-top  flex_column_div av-zero-column-padding first   \" style='border-radius:0px; '><div style='padding-bottom:10px; ' class='av-special-heading av-special-heading-h2  blockquote modern-quote   '><h2 class='av-special-heading-tag '  itemprop=\"headline\"  >FINAL PRODUCTS<\/h2><div class='special-heading-border'><div class='special-heading-inner-border' ><\/div><\/div><\/div><\/div><div class=\"flex_column av_one_half  av-animated-generic left-to-right  flex_column_div av-zero-column-padding first   \" style='border-radius:0px; '><article class=\"iconbox iconbox_left_content     av-icon-style-no-border\"  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class=\"iconbox_icon heading-color \" aria-hidden='true' data-av_icon='\ue8d5' data-av_iconfont='entypo-fontello'  style='color:#f15822; ' ><\/div><div class=\"iconbox_content\"><header class=\"entry-content-header\"><h3 class='iconbox_content_title '  itemprop=\"headline\"   style='color:#f15822; '>PLASTIC<\/h3><\/header><div class='iconbox_content_container  '  itemprop=\"text\"  ><p><span style=\"font-weight: 400;\">KrownCORP recycles plastic bales and once recycled (cleaned and reduced to a pellet form), it is combined with carbon black to produce masterbatch. \u00a0<\/span><\/p>\n<\/div><\/div><footer class=\"entry-footer\"><\/footer><\/article><br \/>\n<article class=\"iconbox iconbox_left_content     av-icon-style-no-border\"  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class=\"iconbox_icon heading-color \" aria-hidden='true' data-av_icon='\ue8b4' data-av_iconfont='entypo-fontello'  style='color:#f15822; ' ><\/div><div class=\"iconbox_content\"><header class=\"entry-content-header\"><h3 class='iconbox_content_title '  itemprop=\"headline\"   style='color:#f15822; '>ENERGY<\/h3><\/header><div class='iconbox_content_container  '  itemprop=\"text\"  ><p><span style=\"font-weight: 400;\">The cogeneration proces<\/span><span style=\"font-weight: 400;\">s generates electricity to cover some of the plant\u2019s energy needs.<\/span><\/p>\n<\/div><\/div><footer class=\"entry-footer\"><\/footer><\/article><br \/>\n<article class=\"iconbox iconbox_left_content     av-icon-style-no-border\"  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class=\"iconbox_icon heading-color \" aria-hidden='true' data-av_icon='\ue8ce' data-av_iconfont='entypo-fontello'  style='color:#f15822; ' ><\/div><div class=\"iconbox_content\"><header class=\"entry-content-header\"><h3 class='iconbox_content_title '  itemprop=\"headline\"   style='color:#f15822; '>RENEWABLE FUEL<\/h3><\/header><div class='iconbox_content_container  '  itemprop=\"text\"  ><p><span style=\"font-weight: 400;\">A renewable fuel is partially <\/span><span style=\"font-weight: 400;\">produced from the processed oil<\/span><span style=\"font-weight: 400;\"> that can be used to power diesel motors.<\/span><\/p>\n<\/div><\/div><footer class=\"entry-footer\"><\/footer><\/article><\/p><\/div><div class=\"flex_column av_one_half  av-animated-generic left-to-right  flex_column_div av-zero-column-padding    \" style='border-radius:0px; '><article class=\"iconbox iconbox_left_content     av-icon-style-no-border\"  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class=\"iconbox_icon heading-color \" aria-hidden='true' data-av_icon='\ue802' data-av_iconfont='fontello'  style='color:#f15822; ' ><\/div><div class=\"iconbox_content\"><header class=\"entry-content-header\"><h3 class='iconbox_content_title '  itemprop=\"headline\"   style='color:#f15822; '>MASTERBATCH<\/h3><\/header><div class='iconbox_content_container  '  itemprop=\"text\"  ><p><span style=\"font-weight: 400;\">KrownCORP\u2019s masterbatch is the \u201cbuilding block\u201d of finished black plastic products and a highly marketable commodity. Masterbatch can be used for a wide range of manufactured plastic components.<\/span><\/p>\n<\/div><\/div><footer class=\"entry-footer\"><\/footer><\/article><br \/>\n<article class=\"iconbox iconbox_left_content     av-icon-style-no-border\"  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class=\"iconbox_icon heading-color \" aria-hidden='true' data-av_icon='\ue8d7' data-av_iconfont='entypo-fontello'  style='color:#f15822; ' ><\/div><div class=\"iconbox_content\"><header class=\"entry-content-header\"><h3 class='iconbox_content_title '  itemprop=\"headline\"   style='color:#f15822; '>STEEL<\/h3><\/header><div class='iconbox_content_container  '  itemprop=\"text\"  ><p><span style=\"font-weight: 400;\">All recovered steel is sold to steel recyclers.<\/span><\/p>\n<\/div><\/div><footer class=\"entry-footer\"><\/footer><\/article><br \/>\n<article class=\"iconbox iconbox_left_content     av-icon-style-no-border\"  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class=\"iconbox_icon heading-color \" aria-hidden='true' data-av_icon='\ue8cc' data-av_iconfont='entypo-fontello'  style='color:#f15822; ' ><\/div><div class=\"iconbox_content\"><header class=\"entry-content-header\"><h3 class='iconbox_content_title '  itemprop=\"headline\"   style='color:#f15822; '>LUBRICANTS<\/h3><\/header><div class='iconbox_content_container  '  itemprop=\"text\"  ><p><span style=\"font-weight: 400;\">A portion of the processed oil can be converted into base lubricants.<\/span><\/p>\n<\/div><\/div><footer class=\"entry-footer\"><\/footer><\/article><\/p><\/div>\n<\/div><\/div><\/div><!-- close content main div --><\/div><\/div><div id='after_section_5' class='main_color av_default_container_wrap container_wrap sidebar_right'   ><div class='container' ><div class='template-page content  av-content-small alpha units'><div class='post-entry post-entry-type-page post-entry-3501'><div class='entry-content-wrapper clearfix'>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":3,"featured_media":0,"parent":0,"menu_order":2,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-3501","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.9 - 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